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Precision filter

Category:


Refrigerated and adsorption dryers mainly solve the problem of water content in compressed air, but particulate pollutants, oil, and other harmful substances in compressed air have adverse effects on the normal use of compressed air and on the adsorbent in adsorption dryers. To meet the compressed air quality level requirements of different compressed air users, various filters and separation equipment must be installed on the compressed air pipelines. These devices use centrifugal separation, inertial collision filtration, adsorption absorption, and electrostatic dust removal to remove solid particles, droplets, and oil mist from compressed air.

Product Information


 
High Reliability Design & Corrosion Protection
The new filter has strong corrosion resistance and has passed the salt spray test of ISO 9227:2012 standard. The inner and outer surfaces of the filter housing are treated with electrophoretic corrosion protection and sprayed with polyester powder coating.
 
Excellent Performance
The filter element uses a deep pleated filter paper structure inside to significantly improve the filtration area and performance. Combined with a specially designed hydrophobic layer, it improves the discharge speed and efficiency of the liquid, achieves efficient oil contamination aggregation, and thus ensures excellent filtration effect and low pressure drop.
 
Easy Maintenance
Always adhering to the design concept of easy maintenance, the specially designed end cap, the hexagon wrench positioning of the cylinder body, combined with the internal insertion and locking filter element design, ensures that subsequent maintenance work is simple and convenient.
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Applicable Environments

  • Tools and Instruments
  • Control System
  • Spraying Tools
  • Successful Injection
  • Car Shop
  • Tire Pressure

Product Introduction

Compressed air refrigeration and adsorption drying mainly solves the problem of water content in compressed air, but the particulate pollutants, oil, and other harmful substances in compressed air have an adverse effect on the normal use of compressed air and the adsorbent of the adsorption dryer. To meet the compressed air quality level requirements of different compressed air users, various filters and separation equipment must also be set up on the compressed air pipelines. These devices use centrifugal separation, inertial collision filtration, adsorption absorption, and electrostatic dust removal to remove solid particles, droplets, and oil mist in compressed air.

Inco Filter Filtration Accuracy

1. C-class separation filter (primary filter) Used to filter out a large amount of liquid and solid particles larger than 3μ, with a residual oil content of less than 5ppm.
2. T-class main pipeline filter (fine filter) Used to filter out solid and liquid particles of 1μ and larger, with a residual oil content of less than 1ppm.
3. A-class high-efficiency oil removal filter (high-precision filter) Used to filter out solid and liquid particles of 0.01μ and larger, with a residual oil content of less than 0.01ppm.
4. AA-class ultra-high-efficiency oil removal filter (super filter) Used to filter out solid and liquid particles of 0.01μ and larger, with a residual oil content of less than 0.001ppm.
5. H-class activated carbon filter (deodorizing filter) Used to filter out oil mist and hydrocarbons as small as 0.01μ, with a residual oil content of less than 0.003ppm.

Selection Guide:

1. Determine which level of INCO air filter to use based on the air usage requirements (oil content requirements and particulate impurity filtration requirements). The oil content of compressed air is usually expressed in ppm (mg/m3), and the particulate impurity filtration requirements are usually expressed in µ (micrometer). C-class filter - used to filter out a large amount of liquid and solid particles larger than 3µ, the compressed air oil content after filtration is less than 5 ppm; T-class filter - used to filter out solid and liquid particles larger than 1µ, the compressed air oil content after filtration is less than 1 ppm; A-class filter - used to filter out solid and liquid particles larger than 0.01µ, the compressed air oil content after filtration is less than 0.01 ppm; AA-class filter - used to filter out solid and liquid particles larger than 0.01µ, the compressed air oil content after filtration is less than 0.001 ppm; H-class filter - used to filter out oil mist and hydrocarbons larger than 0.01µ, the compressed air oil content after filtration is less than 0.003 ppm; A-class filter needs to be equipped with a T-class filter for pre-filtration, H-class filter needs to be equipped with an A-class filter for pre-filtration, and C-class or T-class filter is required before the refrigeration dryer, and T-class or A-class filter is required after the adsorption dryer. Air usage requirements can be provided by the air usage equipment manufacturer or confirmed by referring to the article "Compressed Air Purification System Configuration Diagram" in the "Technical Data" section of this site.

2. Confirm the selected INCO air filter with the corresponding processing capacity according to the actual air usage provided by the air usage equipment manufacturer. Follow the "larger than" principle when selecting, that is, select an air filter slightly larger than the actual air usage.

Model Parameters

Model

Nominal Flow Rate
Nm3/min

Interface Size

External Dimensions (mm)
Width A * Height H * Center Distance * H1

Number of Filter Elements

Structural Form

*010(G)

1

G1/2″、G3/4″、G1″

89

275

253

1

Integral Aluminum Alloy

*020(G)

2

G1/2″、G3/4″、G1″

89

275

253

1

*030(G)

3

G1″、G11/2″

120

370

338

1

*050(G)

5

G1″、G11/2″

120

370

338

1

*070(G)

7

G11/2″

120

500

468

1

*080(G)

9

G11/2″

120

500

468

1

*110(G)

12

G2″

150

620

580

1

Filter Head: Aluminum Alloy
Cylinder Body: Seamless Steel Pipe

*140(G)

15

G2″、G21/2″

150

700

650

1

*180(G)

18

G2″、G21/2″

150

850

800

1

*220(G)

22

G2″、G21/2″

150

970

920

1

*260(G)

26

G21/2″、G3″

190

690

670

1

400(G)

37

G3″

180

850

798

1

*180(F)

20

DN80

336

1120

940

1

Flanged steel body

*260(F)

26

DN80

345

840

730

1

*320(F)

32

DN80

345

1050

940

1

*400(F)

40

DN80

500

1250

1050

1

*540(F)

54

DN100

500

1250

1050

3

*660(F)

66

DN100

500

1250

1050

3

*720(F)

72

DN125

600

1250

990

4

*900(F)

90

DN150

600

1250

990

4

*1100(F)

110

DN150

600

1350

1070

5

*1300(F)

130

DN200

700

1350

1020

6

*1450(F)

145

DN200

700

1350

1020

7

*1650(F)

165

DN250

780

1400

1070

8

Note:

1. The processing capacity in the table is calculated based on standard working conditions (inlet temperature 38℃, inlet pressure 0.7MPa);
2. *-Filter accuracy (C/T/A/AA/H), G-threaded interface, DN-flange interface;
3. Operating range: The maximum working pressure of threaded interface products is 1.3MPa, and the maximum working pressure of flange interface products is 1.0 MPa, the maximum working temperature is 66℃, and the minimum working temperature is 1.5℃; Air filters with larger processing capacity, higher working pressure, and higher inlet temperature are available for pre-order.

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